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Jiangsu Julian Reducer Co., Ltd. Home / Products / Helical Gear Hard Tooth Surface Reducer / JS Series Helical Gear-worm Gear Reduction Motor / JS High Efficiency Helical Gear Reducer
  • JS High Efficiency Helical Gear Reducer
  • JS High Efficiency Helical Gear Reducer
  • JS High Efficiency Helical Gear Reducer
  • JS High Efficiency Helical Gear Reducer
  • JS High Efficiency Helical Gear Reducer
  • JS High Efficiency Helical Gear Reducer

JS High Efficiency Helical Gear Reducer

In addition to the conventional characteristics of the JS series worm gear reducer, this machine also adopts the form of helical gear worm gear, which makes the structure more rational. It not only has higher transmission efficiency and load-bearing capacity than single-stage worm gear transmission but also has a similar volume. Under certain conditions, a larger transmission ratio can be obtained, which is more conducive to equipment configuration. This function can be combined with various reducers and speed changers to meet different usage requirements.

Product specifications: JSA37/47/57/67/77/87/97

Input power: 0.18-22KW

Output speed：0.16-147r/min

Output torque: UP  TO  4000Nm

Output type: Flange + solid shaft, foot + solid shaft, flange + hollow shaft, foot + hollow shaft, torque arm + hollow shaft

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  • Features
  • Dimensional Description
  • Installation Dimensions
  • Details and Configuration
  • Business Information
  • Supplementary Matters
  • Highly Standard Modular Designed: The products are easily connected with and driven by different types of motors or other kinds of input power. The same type of geared motor can be adapted to the optioned powers of motors.It is therefore easy to realize different solutions for varied requirements.
  • Ratio: Featured many closely divided ratios and a wide range of them. Very big final ratios can be obtained through combined units to reach extremely low output speeds.
  • Mounting Arrangement: No strict limitation to the mounting arrangement.
  • High Strength, Compact Dimension: Housings are made of high strength cast iron. Gears and shaft gears are finished with a gas carburizing process and precise grounding to sequentially get high loading capacity of per certain volume.
  • Long Service Life: Under the condition of accurately selecting type size and the normal maintenance and use, main components (except those easily disabled parts) can last as long as up to more than 25,000 hours. Easi-ly-disabled parts include lubricating oil, oil seals, and bearings.
  • Low Noise: All key components are finished by precise machining, accurate assembly, and finally tested, and therefore, fairly low noise is reached.
  • High Efficiency: The efficiency of the gear unit can reach 95%, and The efficiency of the worm gear unit can reach 89%.
  • Large radial loading ability.
  • Axial load ability of up to 5% of radial load.

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About
Jiangsu Julian Reducer Co., Ltd.
Jiangsu Julian Reducer Co., Ltd.
Jiangsu Julian Reducer Co., Ltd. was established in December 2014. It is a national high-tech enterprise with independent intellectual property rights that integrates R&D, design, production and processing, and technical services.
We are Custom JS Series Worm Gear Reducer Suppliers and China Assembly Gear Reducer Factory. The main products are: R series helical gear reducer, F series parallel axis helical gear reducer, K series helical gear spiral bevel gear reducer, S series helical worm gear reducer, mixer, ZY series reducer, PV gearbox ,Cycloid reducer.
Widely used in: chemical reactor mixing equipment, papermaking equipment, conveying equipment, building materials equipment, environmental protection equipment, drying equipment, grain machine equipment, metallurgical equipment, textile equipment, rubber and plastic equipment, fluid equipment, etc.
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JS Series Helical Gear-worm Gear Reduction Motor Industry knowledge

What factors affect the working efficiency of JS helical gear reducer?

The factors that affect the working efficiency of JS helical gear reducer are mainly the following aspects:

Gear material: The material of the gear has an important influence on its hardness, wear resistance and strength. High-quality alloy steel or special materials can improve the durability and efficiency of the reducer.

Processing accuracy: The processing accuracy of the gear directly affects the meshing effect. The higher the accuracy, the smaller the friction and gap between the gears, and the less energy loss, thereby improving the working efficiency.

Lubricant selection: Suitable lubricants can reduce friction and wear and improve transmission efficiency. The viscosity, temperature characteristics and oxidation resistance of lubricants all affect the performance of the reducer.

Load type: The type of load (constant load, impact load, etc.) borne during work will affect the efficiency of the reducer. Overload or uneven load will lead to reduced efficiency.

Input speed: The ratio of input speed to output speed will affect the efficiency of energy transfer. Too high or too low input speed may lead to reduced efficiency.

Operating temperature: Too high working environment temperature will affect the lubrication effect, lead to increased wear, and thus reduce efficiency. Ideal operating temperature ensures efficient operation of the equipment.

Installation and alignment: Whether the reducer is installed correctly and the degree of alignment with the motor will affect its smoothness and efficiency. Poor alignment will cause increased vibration and friction.

Gear meshing state: The meshing state of the gear affects its transmission efficiency. Good meshing can reduce impact and noise and improve energy transfer efficiency.

Vibration and noise: Excessive vibration and noise usually mean that there are friction, wear or imbalance problems, which may affect work efficiency.

Maintenance and care: Regular maintenance and care can keep the reducer in good working condition, ensure good lubrication, reduce wear, and thus improve efficiency.