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Helical Gear Hard Tooth Surface Reducer Company

Jiangsu Julian Reducer Co., Ltd. Home / Products / Helical Gear Hard Tooth Surface Reducer

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Helical Gear Hard Tooth Surface Reducer Manufacturers

The cycloid reducer is an efficient and precise mechanical transmission device commonly used in industrial production lines, mechanical equipment, and other fields. It is mainly composed of cycloidal pinwheel, reducer housing, input shaft, output shaft, and other components.

As a key component, the cycloidal pinwheel is manufactured using precise processing technology and has the characteristics of high strength and wear resistance. The matching precision between it and the reducer housing is extremely high, ensuring the stability and reliability of the transmission system.

The reducer housing is made of high-quality cast iron or aluminum alloy materials. It has good strength and rigidity, can effectively protect the internal transmission device from the external environment, and has good heat dissipation performance.

The input shaft and output shaft are precisely designed and made of high-quality alloy steel. After precision heat treatment and surface hardening, they have excellent wear resistance and anti-torsion properties, ensuring stability and reliability during the transmission process.

The cycloidal pinwheel reducer has the characteristics of a compact structure, small size, and high transmission efficiency. It can achieve a large reduction ratio and meet the needs of different industrial scenarios. It is widely used in machinery manufacturing, food processing, textile printing and dyeing, and other industries, providing reliable power output and precise speed adjustment for production lines. It is an indispensable and important device in modern industrial production.

About
Jiangsu Julian Reducer Co., Ltd.
Jiangsu Julian Reducer Co., Ltd.
Jiangsu Julian Reducer Co., Ltd. was established in December 2014. It is a national high-tech enterprise with independent intellectual property rights that integrates R&D, design, production and processing, and technical services. We are Wholesale Helical Gear Hard Tooth Surface Reducer Manufacturers and China Wholesale Helical Gear Hard Tooth Surface Reducer Company. The main products are: R series helical gear reducer, F series parallel axis helical gear reducer, K series helical gear spiral bevel gear reducer, S series helical worm gear reducer, mixer, ZY series reducer, PV gearbox ,Cycloid reducer. Widely used in: chemical reactor mixing equipment, papermaking equipment, conveying equipment, building materials equipment, environmental protection equipment, drying equipment, grain machine equipment, metallurgical equipment, textile equipment, rubber and plastic equipment, fluid equipment, etc.
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Helical Gear Hard Tooth Surface Reducer Industry knowledge

What is the main difference between helical gears and spur gears?

The main differences between helical gears and spur gears are reflected in the following aspects:

Tooth shape and contact mode:
Helical gears: The tooth surface is helical. When the gears are meshing, the contact of the teeth is gradual, the contact area is large, and the transmission is smoother.
Spur gears: The tooth surface is a straight line parallel to the axle. When meshing, the contact is sudden, the contact area is small, and it is easy to produce impact during the transmission process.

Noise and vibration:
Helical gears: Due to their gradual contact characteristics, they have low noise and small vibration during operation, which is suitable for occasions with high noise requirements.
Spur gears: During operation, due to the instantaneous contact of the teeth, the noise and vibration are relatively large.

Carrying capacity:
Helical gears: Due to the large contact area and strong carrying capacity, they are suitable for applications under heavy load conditions.
Spur gears: The carrying capacity is relatively low and suitable for light load transmission systems.

Efficiency:
Helical gears: Usually the transmission efficiency is high, which can reach more than 90%, and some high-efficiency models can even reach 95%.
Spur gears: The efficiency is relatively low and is easily affected by friction loss.

Manufacturing complexity and cost:
Helical gears: The manufacturing process is complex and the cost is high, but the performance is superior and suitable for high-demand applications.
Spur gears: The manufacturing process is relatively simple, the cost is low, and it is suitable for general applications.

Application areas:

Helical gears: Widely used in mechanical equipment that requires efficient, quiet and smooth operation, such as heavy machinery, automotive transmission systems, etc.
Spur gears: Mostly used in simple transmission systems, such as household appliances, light machinery, etc.

Under what circumstances should a helical gear hardened surface reducer be selected?

The circumstances for selecting a helical gear hardened surface reducer usually include the following aspects:

High efficiency requirements: When the equipment requires higher transmission efficiency, the helical gear hardened surface reducer can achieve an efficiency of more than 90% due to its excellent meshing characteristics, which is suitable for energy-saving application scenarios.

Heavy load and high torque: If the transmission system needs to withstand large loads and torques, the helical gear has a large contact area and can withstand higher loads, which is very suitable for heavy machinery and equipment.

Low noise and vibration: In places with strict requirements on noise and vibration, such as precision equipment, automated production lines, etc., the smooth transmission characteristics of helical gears can effectively reduce noise and improve the comfort of the working environment.

Space limitations: The structural design of helical gear hardened gear reducers is usually compact, suitable for installation in places with limited space, and can effectively save the floor space of the equipment.

High speed application: In high speed applications, helical gears can maintain low temperature rise and less wear, and are suitable for equipment driven by high-speed motors.

Requirement of high wear resistance: Hardened tooth surface treatment improves the wear resistance of gears and is suitable for use in harsh working conditions, such as high temperature, humidity or dusty environments.

Working environment that requires frequent start and stop: Helical gear reducers can start and stop smoothly, and are suitable for applications with frequent start and stop, such as automated production lines and conveying systems.

Industry application: Suitable for use in mining, metallurgy, chemical industry, papermaking, textile and other industries, especially in heavy-duty equipment that requires high efficiency and reliability.